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HomeEngineering & Electronic Lab EquipmentsTheory of Machine Lab Journal Bearing Apparatus
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Dead Weight Pressure Gauge Tester
Dead Weight Pressure Gauge Tester

Journal Bearing Apparatus

DESCRIPTION:

The apparatus consists of a plain steel shaft encased in a bearing and directly driven by a small electric motor. The bearing is freely supported on the shaft and sealed at motor end. The motor speed is precisely controlled by control unit and sealed at motor end. The motor speed is precisely controlled by control unit and can be run in both directions. The bearing contains twelve equi-spaced pressures tapping around circumference and four along the axis. All are connected by light flexible plastic tube to the manometer so that the pressure head of all sixteen point can be observed at a time. The bearing can be loaded by attaching weight to the arm supported beneath it.

SPECIFICATIONS:

1. Journal : 50 mm. dia. (nominal)
2. Bearing : 55 mm. dia.
3. Weights : 4 adjustable weights
4. Motor : D.C. shunt Motor, 3,000 RPM.
5. Control panel : For speed control of Motor
6. Manometer panel : 16 tube Manometer
7. Oil recommended : SAE 10

EXPERIMENTS:

1. Observation of the pressure profile at various conditions of load and speed.
2. Plotting the Cartesian and polar pressure curves.
3. Plotting the theoretical Summerfield curves.

SERVICE REQUIRED:

1. Electric Connections : A.C Single Phase, 230v. supply with ear thing.
2. Stand Alone Space : 1.5m X 1.5m X 4m Height.

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Slip Creep Measurement Apparatus

The apparatus consists of a variable speed D.C. Motor, Driving pulley and Driven pulley of equal diameter. The pulleys are mounted on input shaft (Motor shaft) and output shaft. The driven pulley can slide on the base with bearing block to change initial tension in belt. Brake drum is mounted on output shaft helps to measure power output. The motor speed is varied by dimmerstat. A two channel RPM Indicator is provided to measure speeds of driven and driving pullies respectively.

Specifications:

1.D.C. Motor – 1 HP, 1500 RPM, variable speed. 2.Driving & Driven puilies of equal diameters. 3.Brake drum along with spring balance. 4.Fiat Belt of fixed length of following materials – (i)Fabric Belt (ii)Canvas Belt. (iii)Rubber Belt. 5.Belt tightening arrangement. 6.Speed Controller unit. 7.Two Channel digital RPM Indicator. 8.Stroboscope.

Experimentation –

1. To measure co-efficient of friction between pulley material and different belt materials. 2. To measure power transmitted with varied belt tensions and plotting graph of (T1 – T2).Tension Characteristics. 3. To measure percentage slip at fixed belt tension by varying load on brake drum and plot graph of (T1-T2) Vs.percentage slip.i.e. Slip Characteristics. Finding a creep zone from graph. 4. To measure belt slip speed and observe the limiting value float at constant speed when the slip just starts.

Service Required:

1.230 V.A.C. stabilized power supply 2.Space -. 1.5m x 1.5 m.
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Coriollis Component Of Acceleration

This set up is designed to study coriollis component of Acceleration of a slider crank Mechanism. The apparatus uses hydraulic analogy to represent the rotating slider. It consists of a rotating block with two arms in opposite direction. These tubes can be rotated at various speeds by using a swinging field motor, which also acts as a dynamometer to measure torque applied to rotating tubes. A Perspex window on top cover helps to visualize the process. Rotameter is used to measure water flow rate through tubes. Water is circulated by small monoblaock pump.

Specifications:

1.Main Tank with fiberglass lining. 2.Rotating Arms 9/6 mm dia, 300 mm long. 3.Motor – Swinging field, D.C., 0.5 HP. 4.Rotameter 5.Monoblock Pump 6.Control Panel comprising of – (i) Speed Control Unit. (ii) Speed Indicator. (iii) Necessary switches. 7.Rigid support frame.

Range of Experiment:

Coriollis Component of Acceleration can be determined at various speeds of rotation and water flow rates.

Service Required:

1.A.C. Single Phase .230 V. stabilized supply. 2.Floor Space -1.5 m X 1.5 m.
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Static Dynamic Balancing Apparatus

This equipment is designed for carrying out the experiment for balancing a rotation mass system. The apparatus consists ofa stainless steel shaft fixed in a rectangular frame. A set of four blocks with a clamping arrangement is provided. For static balancing, each block is individually clamped on shaft and its relative weight is found out using cord and container system in terms of number of steel balls. For dynamic balancing, a moment polygon is drawn using relative weights and angular and axial position of blocks is determined. The block are clamped on shaft is rotated by a motor to check dynamic balance of the system. The system is provided with angular and longitudinal scales and is suspended with chains for dynamic balancing.

EXPERIMENTS OF STATIC & DYNAMIC BALANCING APPARATUS:-

1. To balance the masses statically and dynamically of a single rotating mass system. 2. To observation of effect of unbalance in a rotating mass system.

UTILITIES OF STATIC & DYNAMIC BALANCING APPARATUS:-

Electricity 0.5 kW, 220 V, Single Phase

TECHNICAL SPECIFICATION OF STATIC & DYNAMIC BALANCING APPARATUS:-

1. Drive Motor -- FHP Motor, variable speed, with speed controller 2. Balancing Weight -- 4 Nos. of Stainless Steel with different sized eccentric Mass for varying unbalance 3. Rotating Shaft -- Material Stainless Steel 4. The whole Set-up is well designed and arranged in a good quality painted Structure
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Epicyclic Gear Train Holding Torque Apparatus

It is a motorized unit consisting of SUN gear mounted on input shaft. Two plane gears mesh with the annular gear. These planet gears are mounted on a common arm to which output shaft is fitted. Loading arrangement is provided for loading the system and to measure Holding Torque.

Specifications:

1. External type Epicyclic Gear Train: a. Bearing blocks for input & output shafts. b. A gear train with Holding drum and handle. 2. Internal Type Epicyclic Gear Train: a. A compact Gear Train. b. Variable speed D.C. Motor c. Rope brake arrangement to measure output torque and holding torque. 3 Control Panel comprising of a. Digital Ammeter and Voltmeter. b. RPM Indicator. c. Speed Controller.

Experimentation –

1. To measure epicyclical gear ratio between Input shaft and Output shaft. 2. To measure epicyclical gear ratio between Input shaft and holding drum. 3. To measure Input torque, Holding torque and Output torque.

Service Required –

1. Floor Space – about 1.5m x 2m. 2. 230 V.AC stabilized power supply.
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Milling Tool Dynamometers

This is a simple and essay to understand set up introduce by sharp techno systems to study the behavior of cutting forces during milling operation in three directions. With this unit students can evaluate cutting depth, speed and feed. The unit works on standard method of octagonal ring with strain gauges. It is in to part one mechanical rings sandwiched between two M.S. plate with strain gauges fixed on it. This set of octagonal rings transmits the relevant data to the force indicator during milling operation.

FEATURES

1.Rigid construction & Compact Unit. 2.Assessment of cutting forces by giving due consideration to various parameters like depth of cut, material, cut, material, speed and feed. 3.Eassy in handling & Digital force indicators to measure three forces simuleniously.

SPECIFICATIONS-

1.Mechanical sencing unit with set of octagonal rings and strain gauges. 2.Three channel digital force indicator with balancing potentiometers and polycarbonate front plate. 3.Range of force measurement in coordinate direction – 0 to 500 kg. 4.Over all size of mechanical unit- 300 x 300 mm.

SERVICE REQUIRED

1.Necessary Milling Machine with automatic feed arrangement and tooling 2.230 volts, single phase, 50 Hz stabilized power supply.
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Lathe Tool Dynamometers

This is a strain gauge type two component lathe tool dynamometer designed to measure vertical and horizontal forces on the while orthogonal cutting process. The unit is in two parts one is mechanical sensing unit or tool holder, which can mounted on the top of the Ross slide after removing swivel base and compound slide of a lathe and digital force indicator. With this Dynamometer student can study the change in these forces by varying Speed, Cut and Feed.

FEATURES:

1.Rigid in construction 2.Sensitive transuding and amplifying system for accuracy in force measurement. 3.Compact Digital force indicator. 4.Use of cutting fluid during operation is possible.

SCOPE OF SUPPLY:

1.Mechanical sensing unit or Tool Holder with string gauges. With H.S.S. tool of ½ “ size. 2.Control panel housing digital force indicator to measure two forces simuletensiously, balancing potentiometers, connoting cable. 3.Necessary switches, fuses and polycarbonate front plate. Range o to 500 Kg. 4.Centre Height, P.C.D.of clamping bolt size, clamping Bolt size. Three component lathe tool dynometer is also available.
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Tool Dynamometers

A machine-tool dynamometer is a multi-component dynamometer that is used to measure forces during the use of the machine tool. Empirical calculations of these forces can be cross-checked and verified experimentally using these machine tool dynamometers. (1) Milling Tool Dynamometers
(2) Grinder Tool Dynamometers
(3) Lathe Tool Dynamometers
(4) Drilling Tool Dynamometers
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Motorised Governor Apparatus

The unit consists of a base upon which the bearing holders and driving motor are bearing can be fitted in a holders to end conditions for test shafts, viz. Both end fixed and one end free, one end fixed. A Variac provided control of driving motor. The unit demonstrates the phenomenon of whirling of shafts with single rotor. As the test is destructive, after the test cannot be used, hence the unit only demonstrates the principle. However, results obtained are closer to theory, as compared to those with bare shafts. Also, It can be demonstrated that, after passing whirling speed, shaft again starts running true.

SPECIFICATIONS OF MOTORISED GOVERNOR APPARATUS:

1.Test shaft – 4.75 mm, 6.35 mm and 7.9 mm – 2 each. 2.Bearing to provided end conditions, (a) Both ends fixed, (b) One end fixed and one end free. 3.Drive motor 1/8 HP, 1500 rpm with control arrangement. 4.The whole unit is mounted on a sturdy base. 5.Rotor for each shaft of suitable size. 6.A technical manual accompanies the unit.

SERVICES REQUIRE FOR MOTORISED GOVERNOR APPARATUS:

Floor space area of 2m. X 1m. at working height. 230V, 15 A, AC electric supply connection.
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Near Congress Bhawan,
Ambala Cantt. - 133001
+91 9996340500
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