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Level Process Controller

Features

• It is a miniature version and occupies less space. • A RF capacitance Level Transmitter is used to sense the tank level. • An Industrial standard electro pneumatic converter is used to control the control valve. • A Pneumatic control valve is used to control the Level of the tank. • A Process tank of 3 liter capacity with graduated level scale. • A Rust proof reservoir tank (SS) capacity of 8 liters. • A centrifugal pump is provided for water circulation. • An air Regulator cum filter of capacity (0-2.1) Bar is provided to regulate the Air pressure. • Bypass line provision is provided to avoid pump over loading. • Hand valve provision is provided to make the disturbance study. • All the water flow lines are fitted by SS pipes. • USB/Serial port data acquisition is provided.

Level Process Station

Panel Features

• Digital Panel Meters. • Mimic diagrams. • Pressure gauges are provided, wherever necessary. • Level switches are provided for overflow indication.

Features

• The Level Process Station is an attractive module. • All are the industrial (4-20) mA standard interfacing signals. • It provides a real industrial feeling of the processes to the students. • A RF Capacitance level transmitter is used to sense the level (700mm) of tank. • An Electronic Regulated Power supply is fixed for voltage regulation. • An Air regulator cum filter is provided to regulate the air pressure. • An Industrial standard electro pneumatic converter is mounted to control the control valve. • A Globe pneumatic control valve is used to control the flow rate • All the air flow lines are fitted by flexible hoses/fittings for better reliability. • A Rotameter (1000 LPH) is provided for Visual Indication of flow rate. • A Transparent Process Fiber tank (800mm) with graduated level scale. • A Solenoid Valve is provided for Load Disturbance study. • A Rust proof Reservoir Tank (SS) capacity of 45 Liter. • By pass line is provided to avoid pump over loading. • A Centrifugal Pump is used for water circulation. • All components are fixed in a mobile rack. • All water flow lines are fitted by SS pipes. • USB/Serial port data acquisition is provided.

Multi Process Trainer

Features

• Pressure transmitter mounted at the bottom of the process tank • Flow transmitter (DPT) with rotameter mounted across the pipe line to sense the flow of water • Temperature sensor of (RTD) type mounted at the outlet of the heater • An industrial type heater as a heat source • FHP pump for water Circulation • SS Storage tank of 15 liters Capacity • Power driver provided to vary the pump speed and Heater Power. • Orifice plate is used for pressure drop measurement. • An electronic signal conditioner is provided. • Bourdon tube pressure gauge is provided to measure the tank. • Latest power driver is used to drive the pump & heater. • USB/Serial port data acquisition is provided.

Multi Tank System

Panel Features

• Rocker switch is provided to ON/OFF the process plant. • Digital Panel Meter. • Pump Indicator. • Short Circuit protection. • Mimic diagram in the panel. • All the electrical connectors are terminated in the panel.

Features

• This equipment consists of four tank system, conical tank system and spherical tank system. • Four numbers of Acrylic tank are provided for doing multivariable control of four tank system. • Conical tank (SS) is provided to performing the nonlinerar control system. • Spherical tank (SS) is provided for controlling the complex system. • Six numbers of level transmitter (DPT) are provided to measures the level of the each tank. • Three numbers of smart control valve with positioner are provided in the inlet of Flow rate. • Hand valve is provided at the bottom of the process tank to study the load disturbance. • Three numbers of hand valve are provided to control the Rotameter flow rate. • Three numbers of centrifugal pump are provided for water circulation. • Two flow transmitters are mounted for conducting flow, cascade and Ratio control. • Appropriate Digital panel meters are provided to measure the transmitter and actuator signals. • Delay coils are provided to the input of the process tanks for transportation lag study. • Storage tank of 100 litre capacity (SS). • Rotameter for Visual indication of the flow rate. • Relay circuit is provided to ON/OFF the solenoid valve. • Built in regulated power supply. • All Water flow lines are connected by (SS) fittings. • Necessary patch chords are provided for interfacing the Electrical signal. • Established successful design that mimics a real industrial process. • Front panel includes mimic diagram of the process, so students can clearly see what they are controlling. • Safe, practical and realistic. • Hand valves are provided to study the coupling (Interaction) and decoupling

Multiple Input/Output Process Trainer

Panel Features

• Power ON/OFF switch • Heater selection switch • Heater and pump indicators • High current fuse carrier for • Heater protection • Provision to run the stirrer • Digital panel meters • Two numbers of industrial PID Controller • Electrical test points are provided to measure the current signal • Mimic Diagram

Features

• Two numbers of flow Transmitter (DPT) are provided to sense the flow of the liquid. • Three numbers of temperature transmitter (RTD) are provided at various stages to measure the temperature. • Five numbers of level sensor (RF capacitance) are provided to sense the level of each tank. • Industrial type Conductivity sensor is provided to analyze the conductivity of given Solution. • RTD sensor (or) Thermocouple acts as a temperature sensor. • Digital panel meters are provided to indicate the output of each sensor. • Provision to measure the conductivity. • Two numbers of motorized control valve or pneumatic control valve are provided to control the flow of the pipe line. • A powerful thyristor based power driver is provided to drive the heater power. • An industrial type water heater is used as a heat Source. • Storage tank of 50 litre capacity (SS). • Process tank of 15 litre capacity (SS). • Four numbers of acrylic tank are provided to study the response of four tank systems. • In necessary location Ball valve, globe valve and needle valves are provided. • Two numbers of stirrer are provided in the temperature process and alkaline process. • Three numbers of centrifugal pump (FHP) is used to circulate the water from storage tank. • Six numbers of rotameter are provided in the process inlet to visualize the real flow. • Regulated power supply is mounted in the panel. • All the flow lines are fitted by (SS) pipe fitting. • An over head tank is provided to give constant flow. • All the equipments are mounted in a rugged and mobile type metallic work station.

Pressure Process Station

Panel Features

• Digital Panel Meters. • Mimic diagrams. • Pressure gauges are provided, wherever necessary.

Softwares

• MATLAB • LabVIEW • PLC • C/VB Compatibility

Features

• The Pressure process station is an attractive module comparing to the Analyzer and Laboratory trainer. • All are the industrial standard (4-20)mA interfacing signals. • It provides a real industrial feeling of the process to the students. • A Piezo Resistive Pressure Transmitter (0-7)Bar is used to sense the pressure. • An Electronic Regulated Power supply is fixed for voltage Regulation. • An electro pneumatic converter is mounted to control the pneumatic control valve. • A globe Pneumatic Control Valve for controlling flow of air. • An air regulator cum filter is provided for Air regulation. • A two separate pressure tank is provided as process tank with pressure gauges and relief valves. • All the air flow lines are fitted by flexible hoses/fittings for better reliability. • Hand valve provisions are given for series, parallel connection of pressure tanks. • USB/Serial port data acquisition is provided.