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HomeEngineering & Electronic Lab EquipmentsTheory of Machine Lab Milling Tool Dynamometers
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Grinder Tool Dynamometers
Grinder Tool Dynamometers

Milling Tool Dynamometers

This is a simple and essay to understand set up introduce by sharp techno systems to study the behavior of cutting forces during milling operation in three directions. With this unit students can evaluate cutting depth, speed and feed. The unit works on standard method of octagonal ring with strain gauges. It is in to part one mechanical rings sandwiched between two M.S. plate with strain gauges fixed on it. This set of octagonal rings transmits the relevant data to the force indicator during milling operation.

FEATURES

1.Rigid construction & Compact Unit.
2.Assessment of cutting forces by giving due consideration to various parameters like depth of cut, material, cut, material, speed and feed.
3.Eassy in handling & Digital force indicators to measure three forces simuleniously.

SPECIFICATIONS-

1.Mechanical sencing unit with set of octagonal rings and strain gauges.
2.Three channel digital force indicator with balancing potentiometers and polycarbonate front plate.
3.Range of force measurement in coordinate direction – 0 to 500 kg.
4.Over all size of mechanical unit- 300 x 300 mm.

SERVICE REQUIRED

1.Necessary Milling Machine with automatic feed arrangement and tooling
2.230 volts, single phase, 50 Hz stabilized power supply.

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Static Dynamic Balancing Apparatus

This equipment is designed for carrying out the experiment for balancing a rotation mass system. The apparatus consists ofa stainless steel shaft fixed in a rectangular frame. A set of four blocks with a clamping arrangement is provided. For static balancing, each block is individually clamped on shaft and its relative weight is found out using cord and container system in terms of number of steel balls. For dynamic balancing, a moment polygon is drawn using relative weights and angular and axial position of blocks is determined. The block are clamped on shaft is rotated by a motor to check dynamic balance of the system. The system is provided with angular and longitudinal scales and is suspended with chains for dynamic balancing.

EXPERIMENTS OF STATIC & DYNAMIC BALANCING APPARATUS:-

1. To balance the masses statically and dynamically of a single rotating mass system. 2. To observation of effect of unbalance in a rotating mass system.

UTILITIES OF STATIC & DYNAMIC BALANCING APPARATUS:-

Electricity 0.5 kW, 220 V, Single Phase

TECHNICAL SPECIFICATION OF STATIC & DYNAMIC BALANCING APPARATUS:-

1. Drive Motor -- FHP Motor, variable speed, with speed controller 2. Balancing Weight -- 4 Nos. of Stainless Steel with different sized eccentric Mass for varying unbalance 3. Rotating Shaft -- Material Stainless Steel 4. The whole Set-up is well designed and arranged in a good quality painted Structure
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Coriollis Component Of Acceleration

This set up is designed to study coriollis component of Acceleration of a slider crank Mechanism. The apparatus uses hydraulic analogy to represent the rotating slider. It consists of a rotating block with two arms in opposite direction. These tubes can be rotated at various speeds by using a swinging field motor, which also acts as a dynamometer to measure torque applied to rotating tubes. A Perspex window on top cover helps to visualize the process. Rotameter is used to measure water flow rate through tubes. Water is circulated by small monoblaock pump.

Specifications:

1.Main Tank with fiberglass lining. 2.Rotating Arms 9/6 mm dia, 300 mm long. 3.Motor – Swinging field, D.C., 0.5 HP. 4.Rotameter 5.Monoblock Pump 6.Control Panel comprising of – (i) Speed Control Unit. (ii) Speed Indicator. (iii) Necessary switches. 7.Rigid support frame.

Range of Experiment:

Coriollis Component of Acceleration can be determined at various speeds of rotation and water flow rates.

Service Required:

1.A.C. Single Phase .230 V. stabilized supply. 2.Floor Space -1.5 m X 1.5 m.
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Interference Undercutting

The board shows the demonstration of this phenomenon of Interference and Undercutting. When we rotate the teeth in anticlockwise direction, as the teeth is undercut is gives us a smooth working. When we give a rotation in clockwise direction, we can observe that the rack tip will be resisted by the tooth flank thus giving interference.
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Cam Analysis Apparatus

The apparatus is designed to study the cam profiles and performance of cam and follower system. The apparatus consists of a shaft supported by ball bearings upon which three different types of cams can be mounted. The push rod for follower is supported vertically, which can adopt three different types of followers. Cams and followers can be changed easily. A variable speed motor rotates the cam. A dial gauge permits plotting of follower displacement with respect to cam position. By operating the system at different Speeds, jump speed can be found and also the effect of weight and spring force on jump speed can be studied. Jump can be visualized also with the help of stroboscope (it is not supplied With the product).

SPECIFICATIONS OF CAM ANALYSIS APPARATUS:

1.Cam -Eccentric, tangent and circular ARC type – one each. 2.Follower- mushroom, flat faced and roller type – one each. 3.Cams and followers are hardened to reduce wear of the surfaces. 4.Variable speed motor coupled to camshaft of suitable range and Variac. 5.A dial gauge to note the follower displacement. 6.A technical manual accompanies the equipment.

SERVICES REQUIRE FOR CAM ANALYSIS APPARATUS:

1.230 V, A.C. stabilized supply along with earthing connection. 2.Bench area 0.5m x 0.5m x 0.5m height. 3.Tachometer to measure the jumping speed, (can be supplied extra)
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Whirling Of Shaft Apparatus

The unit consists of a main spindle driven by a variable speed motor. Three different governor assemblies can be mounted over the spindle. A with pointer measures the lift of the governor. Students can calculate characteristics of governor at and compare their performance viz. Sensitiveness, stability, governor effort etc.

SPECIFICATIONS OF WHIRLING OF SHAFT APPARATUS:

1.Governor assemblies – Hartnell, porter & propel governor assembly one each with rotating weights. 2.Variable speed FHP D.C. motor to drive the main spindle. 3.Sliding weights for porter & proell governor. 4.Scale & a pointer to measure governor lift. 5.Spring & Spring compression adjustment arrangement. 6.A technical manual accompanies the unit.

SERVICES REQUIRE FOR WHIRLING OF SHAFT APPARATUS:

1.230V, 5A, AC supply connection. 2.Bench area of 0. 75 x 1m. at working height.
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Slip Creep Measurement Apparatus

The apparatus consists of a variable speed D.C. Motor, Driving pulley and Driven pulley of equal diameter. The pulleys are mounted on input shaft (Motor shaft) and output shaft. The driven pulley can slide on the base with bearing block to change initial tension in belt. Brake drum is mounted on output shaft helps to measure power output. The motor speed is varied by dimmerstat. A two channel RPM Indicator is provided to measure speeds of driven and driving pullies respectively.

Specifications:

1.D.C. Motor – 1 HP, 1500 RPM, variable speed. 2.Driving & Driven puilies of equal diameters. 3.Brake drum along with spring balance. 4.Fiat Belt of fixed length of following materials – (i)Fabric Belt (ii)Canvas Belt. (iii)Rubber Belt. 5.Belt tightening arrangement. 6.Speed Controller unit. 7.Two Channel digital RPM Indicator. 8.Stroboscope.

Experimentation –

1. To measure co-efficient of friction between pulley material and different belt materials. 2. To measure power transmitted with varied belt tensions and plotting graph of (T1 – T2).Tension Characteristics. 3. To measure percentage slip at fixed belt tension by varying load on brake drum and plot graph of (T1-T2) Vs.percentage slip.i.e. Slip Characteristics. Finding a creep zone from graph. 4. To measure belt slip speed and observe the limiting value float at constant speed when the slip just starts.

Service Required:

1.230 V.A.C. stabilized power supply 2.Space -. 1.5m x 1.5 m.
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Motorised Governor Apparatus

The unit consists of a base upon which the bearing holders and driving motor are bearing can be fitted in a holders to end conditions for test shafts, viz. Both end fixed and one end free, one end fixed. A Variac provided control of driving motor. The unit demonstrates the phenomenon of whirling of shafts with single rotor. As the test is destructive, after the test cannot be used, hence the unit only demonstrates the principle. However, results obtained are closer to theory, as compared to those with bare shafts. Also, It can be demonstrated that, after passing whirling speed, shaft again starts running true.

SPECIFICATIONS OF MOTORISED GOVERNOR APPARATUS:

1.Test shaft – 4.75 mm, 6.35 mm and 7.9 mm – 2 each. 2.Bearing to provided end conditions, (a) Both ends fixed, (b) One end fixed and one end free. 3.Drive motor 1/8 HP, 1500 rpm with control arrangement. 4.The whole unit is mounted on a sturdy base. 5.Rotor for each shaft of suitable size. 6.A technical manual accompanies the unit.

SERVICES REQUIRE FOR MOTORISED GOVERNOR APPARATUS:

Floor space area of 2m. X 1m. at working height. 230V, 15 A, AC electric supply connection.
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Drilling Tool Dynamometers

This is a armed wheel type strain gauge drill tool dynamometer designed to measure thrust and torque during drilling operation. This Dynamometer is suitable for drilling a hole up to 25mm size in mild steel. With this Dynamometer students can study the change in these force by varying speed, cut and feed

FEATURES:

1.Rigid in construction & Sensitive transuding and amplifying system for accuracy in force measurement. 2.Compact two channel digital force indicator. 3.Use of cutting fluid during operation is possible

SCOPE OF SUPPLY:

1.Mechanical sensing unit and work piece holder with strain gauges. 2.Control panel housing digital force indicator to measure both forces simultaneously, balancing potentiometer, connoting cables. 3.Necessary switches, fuses and screen printed front plate. 4.The dynamometer is calibrated at factory with help of proving ring and readings are directly in the from of kg.
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5368, Cross Road No.2, Nicholson Road
Near Congress Bhawan,
Ambala Cantt. - 133001
+91 9996340500
adarshinternational@gmail.com
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