• It is a miniature version and occupies less space.
• A RF capacitance Level Transmitter is used to sense the tank level.
• An Industrial standard electro pneumatic converter is used to control the control valve.
• A Pneumatic control valve is used to control the Level of the tank.
• A Process tank of 3 liter capacity with graduated level scale.
• A Rust proof reservoir tank (SS) capacity of 8 liters.
• A centrifugal pump is provided for water circulation.
• An air Regulator cum filter of capacity (0-2.1) Bar is provided to regulate the Air pressure.
• Bypass line provision is provided to avoid pump over loading.
• Hand valve provision is provided to make the disturbance study.
• All the water flow lines are fitted by SS pipes.
• USB/Serial port data acquisition is provided.
• Digital Panel Meters.
• Mimic diagrams.
• Pressure gauges are provided, wherever necessary.
• Level switches are provided for overflow indication.
Features
• The Level Process Station is an attractive module.
• All are the industrial (4-20) mA standard interfacing signals.
• It provides a real industrial feeling of the processes to the students.
• A RF Capacitance level transmitter is used to sense the level (700mm) of tank.
• An Electronic Regulated Power supply is fixed for voltage regulation.
• An Air regulator cum filter is provided to regulate the air pressure.
• An Industrial standard electro pneumatic converter is mounted to control the control valve.
• A Globe pneumatic control valve is used to control the flow rate
• All the air flow lines are fitted by flexible hoses/fittings for better reliability.
• A Rotameter (1000 LPH) is provided for Visual Indication of flow rate.
• A Transparent Process Fiber tank (800mm) with graduated level scale.
• A Solenoid Valve is provided for Load Disturbance study.
• A Rust proof Reservoir Tank (SS) capacity of 45 Liter.
• By pass line is provided to avoid pump over loading.
• A Centrifugal Pump is used for water circulation.
• All components are fixed in a mobile rack.
• All water flow lines are fitted by SS pipes.
• USB/Serial port data acquisition is provided.
• Pressure transmitter mounted at the bottom of the process tank
• Flow transmitter (DPT) with rotameter mounted across the pipe line to sense the flow of water
• Temperature sensor of (RTD) type mounted at the outlet of the heater
• An industrial type heater as a heat source
• FHP pump for water Circulation
• SS Storage tank of 15 liters Capacity
• Power driver provided to vary the pump speed and Heater Power.
• Orifice plate is used for pressure drop measurement.
• An electronic signal conditioner is provided.
• Bourdon tube pressure gauge is provided to measure the tank.
• Latest power driver is used to drive the pump & heater.
• USB/Serial port data acquisition is provided.
• Rocker switch is provided to ON/OFF the process plant.
• Digital Panel Meter.
• Pump Indicator.
• Short Circuit protection.
• Mimic diagram in the panel.
• All the electrical connectors are terminated in the panel.
Features
• This equipment consists of four tank system, conical tank system and spherical tank system.
• Four numbers of Acrylic tank are provided for doing multivariable control of four tank system.
• Conical tank (SS) is provided to performing the nonlinerar control system.
• Spherical tank (SS) is provided for controlling the complex system.
• Six numbers of level transmitter (DPT) are provided to measures the level of the each tank.
• Three numbers of smart control valve with positioner are provided in the inlet of Flow rate.
• Hand valve is provided at the bottom of the process tank to study the load disturbance.
• Three numbers of hand valve are provided to control the Rotameter flow rate.
• Three numbers of centrifugal pump are provided for water circulation.
• Two flow transmitters are mounted for conducting flow, cascade and Ratio control.
• Appropriate Digital panel meters are provided to measure the transmitter and actuator signals.
• Delay coils are provided to the input of the process tanks for transportation lag study.
• Storage tank of 100 litre capacity (SS).
• Rotameter for Visual indication of the flow rate.
• Relay circuit is provided to ON/OFF the solenoid valve.
• Built in regulated power supply.
• All Water flow lines are connected by (SS) fittings.
• Necessary patch chords are provided for interfacing the Electrical signal.
• Established successful design that mimics a real industrial process.
• Front panel includes mimic diagram of the process, so students can clearly see what they are controlling.
• Safe, practical and realistic.
• Hand valves are provided to study the coupling (Interaction) and decoupling
• Power ON/OFF switch
• Heater selection switch
• Heater and pump indicators
• High current fuse carrier for
• Heater protection
• Provision to run the stirrer
• Digital panel meters
• Two numbers of industrial PID Controller
• Electrical test points are provided to measure the current signal
• Mimic Diagram
Features
• Two numbers of flow Transmitter (DPT) are provided to sense the flow of the liquid.
• Three numbers of temperature transmitter (RTD) are provided at various stages to measure the temperature.
• Five numbers of level sensor (RF capacitance) are provided to sense the level of each tank.
• Industrial type Conductivity sensor is provided to analyze the conductivity of given Solution.
• RTD sensor (or) Thermocouple acts as a temperature sensor.
• Digital panel meters are provided to indicate the output of each sensor.
• Provision to measure the conductivity.
• Two numbers of motorized control valve or pneumatic control valve are provided to control the flow of the pipe line.
• A powerful thyristor based power driver is provided to drive the heater power.
• An industrial type water heater is used as a heat Source.
• Storage tank of 50 litre capacity (SS).
• Process tank of 15 litre capacity (SS).
• Four numbers of acrylic tank are provided to study the response of four tank systems.
• In necessary location Ball valve, globe valve and needle valves are provided.
• Two numbers of stirrer are provided in the temperature process and alkaline process.
• Three numbers of centrifugal pump (FHP) is used to circulate the water from storage tank.
• Six numbers of rotameter are provided in the process inlet to visualize the real flow.
• Regulated power supply is mounted in the panel.
• All the flow lines are fitted by (SS) pipe fitting.
• An over head tank is provided to give constant flow.
• All the equipments are mounted in a rugged and mobile type metallic work station.
• Digital Panel Meters.
• Mimic diagrams.
• Pressure gauges are provided, wherever necessary.
Softwares
• MATLAB
• LabVIEW
• PLC
• C/VB Compatibility
Features
• The Pressure process station is an attractive module comparing to the Analyzer and Laboratory trainer.
• All are the industrial standard (4-20)mA interfacing signals.
• It provides a real industrial feeling of the process to the students.
• A Piezo Resistive Pressure Transmitter (0-7)Bar is used to sense the pressure.
• An Electronic Regulated Power supply is fixed for voltage Regulation.
• An electro pneumatic converter is mounted to control the pneumatic control valve.
• A globe Pneumatic Control Valve for controlling flow of air.
• An air regulator cum filter is provided for Air regulation.
• A two separate pressure tank is provided as process tank with pressure gauges and relief valves.
• All the air flow lines are fitted by flexible hoses/fittings for better reliability.
• Hand valve provisions are given for series, parallel connection of pressure tanks.
• USB/Serial port data acquisition is provided.